Industrial Fiber Laser Cleaning Machines Are Used To Remove Paint And Surface Contaminants
1. Product Description
This industrial fiber laser cleaning machine adopts stable fiber laser light source as core configuration, matched with ergonomic handheld operating head and digital intelligent control cabinet. The whole unit adopts integrated split layout, with independent circulating cooling unit to stabilize internal operating temperature for long-time uninterrupted work. It adopts contact-free laser vaporization cleaning principle, high-energy laser beam instantly separates paint film, rust and dirt from metal base without polishing impact or chemical corrosion. All core optical and electrical accessories are selected from well-known branded parts, each machine undergoes long-time running aging test, parameter calibration and full safety inspection before leaving the factory, adapting to complex and changeable industrial workshop working environments. The fuselage frame is made of thickened anti-rust sheet metal, solid and wear-resistant, and the pipeline wiring is standardized and neat to reduce hidden dangers of circuit failure.
2. Product Application
The equipment is widely applicable to all kinds of metal raw materials including carbon steel, stainless steel, aluminum alloy, copper, zinc alloy, die steel and cast metal pieces. It can thoroughly strip old industrial spray paint, baking paint, anti-corrosion coating, heavy rust layer, high temperature oxidation film, welding dark trace, oil sludge, adhesive residue and mold release agent residue. The applicable industries cover hardware mold refurbishment, transportation vehicle component maintenance, pipeline inner and outer wall descaling, engineering mechanical parts renovation, metal handicraft surface polishing pretreatment, bridge steel structure derusting, electrical cabinet shell paint removal, metal stamping parts pre-welding cleaning and ship small area surface renovation, also suitable for batch processing of small and medium-sized metal workpieces in processing factories.
3. Product Advantages
Different from traditional sand blasting, pickling and grinding wheel polishing, this laser cleaning device produces no solid waste, no acid waste liquid and no harmful volatile gas, fully complying with international environmental protection emission standards and eliminating waste disposal costs for factories. The laser energy can be accurately controlled, only acting on surface attachments, will not abrade, thin or deform the metal substrate, effectively protecting the dimensional precision and structural toughness of finished workpieces. The lightweight handheld gun head can flexibly reach inner cavities, thread positions, deep grooves and irregular curved surfaces that fixed cleaning equipment cannot touch. Daily operating consumption is extremely low, only regular replacement of low-cost protective lenses and filter cotton, no large amount of consumable input. The operation threshold is low, workers can master basic operation steps after short-term guidance without rich professional technology background. The machine has strong environmental adaptability, can normally work under low temperature, dust and slightly humid workshop conditions, and the failure rate is far lower than traditional cleaning equipment.
4. Product Functions
Equipped with multi-level adjustable laser power output, which can switch low power for fine decontamination and high power for thick rust and thick paint stripping freely. The scanning stroke and scanning speed can be set independently on the control panel to match workpieces of different sizes and contamination thicknesses. Supports memory storage of multiple groups of custom process parameters, one key calls out saved modes for repeated batch production to save repeated debugging time. The cooling system has intelligent temperature sensing function, automatically adjusts cooling operating power, and triggers slow down protection when temperature is abnormal to avoid laser source overheating damage. It is equipped with physical lock switch, delay startup protection and laser emission interlock device, the laser will stop output immediately once the gun head is released abnormally. Built-in fault self-check program, the screen will pop up corresponding fault code and prompt solutions when circuit, cooling or optical path fails. It supports continuous single long-time operation mode and intermittent pulse precise cleaning mode to meet diversified processing needs.
5. Precautions
Only staff who have received official professional operation training can start and operate the equipment; unauthorized personnel are forbidden to operate, adjust parameters or disassemble components. Special laser protective goggles matched with the laser wavelength of this machine must be worn throughout the operation process; direct naked eye contact with laser beam or reflected light will cause irreversible permanent eye damage. Do not aim the laser gun at flammable articles such as wooden boards, plastic cloth, paint barrels and gasoline, and avoid aiming at mirror-like high-reflection metal surfaces to prevent scattered reflected light from hurting people or equipment. Check the cooling liquid capacity, pipeline sealing and power line plug tightness before each startup, add special cooling liquid as required, never mix different types of coolant. The transmission optical fiber shall not be bent sharply, squeezed by heavy objects or scratched by sharp edges, excessive bending will break the internal optical fiber core and cause equipment failure. Only use special lens wiping paper and matching cleaning solution to wipe the protective lens, do not use ordinary cotton cloth, tissue or water to scrub the lens surface. When the machine needs to stop working for more than one week, cut off the total power supply, drain the cooling liquid completely and store it in a dry ventilated place. Random disassembly of laser generator, galvanometer and internal precision optical components will directly invalidate the warranty service.
6. After Sales Service
We provide a full one-year official warranty for the whole machine’s laser source, control cabinet, scanning galvanometer and main frame structure. Wearing parts including protective lenses, filter elements, sealing rings and water pump accessories are supplied at factory cost price permanently after the warranty period expires. Our professional technical team provides 24-hour all-day remote support through video, voice and text messages, quickly solving problems such as parameter debugging, minor fault elimination and operation confusion at any time of the day and night. For customers with bulk orders, we can arrange experienced engineers to go abroad for on-site equipment installation, overall system debugging and systematic training, covering equipment operation, daily maintenance, routine inspection and simple fault troubleshooting. Each set of machine is delivered together with complete factory inspection certificate, multi-language detailed operation manual, spare parts list and maintenance guide document. We maintain sufficient full-range spare parts inventory, can arrange fast international logistics delivery of replacement accessories to shorten waiting time for maintenance. We take the initiative to conduct regular follow-up visits after delivery, inquire about the actual operation status of the equipment, and provide free optimization suggestions for cleaning parameters according to the customer’s actual processing workpiece materials. Long-term stable cooperative customers can enjoy free minor program upgrade of the control system and priority technical consultation support all year round.