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Fully Automatic Fiber Laser Rust Removal Machine Metal Surface Cleaner
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Fully Automatic Fiber Laser Rust Removal Machine Metal Surface Cleaner
| Place of Origin | China |
| Brand Name | CK |
| Certification | CE |
| Model Number | 100W-500W |
Product Details
Applicable Materials:
Metal, Oxide, Paint, Rust
Safety Features:
Protective Enclosure, Emergency Stop
Automation Level:
Automatic
Cooling Method:
Air Cooling
Cleaning Method:
Laser
Control System:
PLC With Touch Screen
Cleaning Speed:
Up To 1000 Mm/s
Cleaning Accuracy:
±0.01 Mm
Laser Type:
Fiber Laser
Power Supply:
AC 220V/50Hz
Machine Weight:
Approximately 50 Kg
Operating Temperature:
-10°C - 55°C
Highlight:
Laser Rust Removal Machine Fully Automatic
,Laser Rust Removal Metal Surface Cleaner
,Laser Rust Cleaner Metal Surface Cleaning
Payment & Shipping Terms
Minimum Order Quantity
1 set
Price
20000-90000USD
Packaging Details
standard packaging
Delivery Time
7-15 work days
Payment Terms
T/T
Supply Ability
100 units per month
Product Description
Fully Automatic Fiber Laser Cleaning Machine For Automatically Removing Rust From Metal
1. Product Description
This fully automatic fiber laser cleaning machine is an intelligent unmanned industrial cleaning equipment independently developed for modern automated production workshops and assembly line supporting use. Different from traditional handheld and semi-automatic cleaning equipment, this machine cancels excessive manual intervention and adopts integrated intelligent programming control system and high-stability fiber laser generator. The whole equipment is designed with industrial integrated structure, featuring anti-vibration, dust-proof and high-temperature resistance, which can adapt to long-term uninterrupted cyclic operation in high-intensity industrial production environments. Equipped with high-precision servo scanning system and intelligent trajectory recognition module, the equipment can independently identify metal workpiece contours, automatically plan cleaning paths and complete continuous rust removal and surface purification work. All core optical and electrical components adopt industrial standardized configuration, with stable laser energy output and extremely low performance attenuation. Each unit will undergo repeated automatic cycle operation tests, trajectory calibration and full-effect inspection before leaving the factory to ensure consistent, precise and standardized cleaning quality for mass metal workpiece rust removal operations.
2. Product Application
This fully automatic laser rust removal equipment is specially designed for large-scale metal rust cleaning and surface renovation, covering mainstream industrial metal materials such as carbon steel, stainless steel, alloy steel, ductile iron, metal stamping parts and structural steel components. It focuses on automatic removal of floating rust, fixed thick rust layers, aged rust deposits and rust stains formed by long-term oxidation on metal surfaces. In addition to core rust removal functions, it can also automatically clean matching surface attachments including residual oxidation skin, floating dust, slight oil stains and processing residues. It is widely used in automobile manufacturing assembly lines, steel factory component processing, engineering machinery batch production, container metal surface maintenance, railway equipment parts processing, metal mold batch renovation, hardware factory automated production lines and large steel structure factory pretreatment. It is perfectly suitable for fixed-point automatic cleaning of standardized workpieces and assembly line synchronous cleaning operations, meeting the high-efficiency and high-precision rust removal needs of large-batch industrial production.
3. Product Advantages
This fully automatic laser cleaning machine has irreplaceable core advantages compared with traditional manual rust removal, mechanical polishing and semi-automatic cleaning equipment. First, it realizes real unmanned automatic operation. After presetting programs, the equipment can complete continuous cyclic rust removal work independently, which greatly saves labor costs, solves the problems of labor shortage and low manual operation efficiency, and completely avoids cleaning quality differences caused by human factors. Second, the intelligent trajectory recognition technology ensures zero dead-angle cleaning for regular and irregular metal workpieces, with uniform rust removal effect and high finished product consistency, effectively improving product qualification rate. Third, the equipment runs stably for a long time, supports 24-hour uninterrupted batch operation, and has no frequent shutdown maintenance problems, which greatly improves enterprise production efficiency. In addition, the whole process is green and environmentally friendly, with no dust pollution, no chemical consumption and no damage to the metal substrate. The equipment has strong programmability and compatibility, can be seamlessly connected with industrial robots and automated assembly lines, and has wide scene adaptability and long-term use value for modern intelligent manufacturing enterprises.
4. Product Functions
The machine is equipped with rich intelligent automatic operation functions centered on industrial batch rust removal demands. It supports autonomous workpiece contour recognition and intelligent cleaning path planning, automatically adjusting scanning range and walking track according to workpiece size and rust distribution. It has one-key automatic cycle operation and unattended batch processing functions, realizing continuous automatic rust removal without manual real-time supervision. The system supports multi-group program storage and calling, which can store exclusive cleaning programs for different metal materials and rust degrees to realize fast switching of batch production. Equipped with intelligent energy adaptive adjustment function, the equipment automatically matches laser power according to rust thickness, avoiding excessive energy loss and insufficient cleaning effect. Built-in full-time operating status monitoring system, it can track laser output, equipment temperature and operating frequency in real time, with automatic early warning and shutdown protection for abnormal conditions. It also supports timed startup and shutdown, batch counting of cleaned workpieces, operation data recording and other statistical functions, which is convenient for enterprise production management and data tracing.
5. Precautions
Professional technicians must complete program setting and equipment debugging before the fully automatic cleaning equipment runs officially; untrained personnel are prohibited from modifying system programs and operating parameters at will. The automatic working area must be closed and isolated, with obvious safety warning signs posted to prevent irrelevant personnel from entering the laser scanning working range during equipment operation. It is forbidden to place flammable, explosive, high-reflection and heat-sensitive articles in the automatic cleaning area to avoid safety hazards such as laser fire and reflected light damage. Regularly inspect the servo scanning mechanism, transmission system and cooling circulation device to ensure flexible operation of automatic trajectory movement and stable temperature control. Keep the equipment control cabinet and optical lens clean and dust-free to prevent dust accumulation from affecting automatic recognition accuracy and laser output stability. Do not operate the equipment beyond the specified load range for a long time to avoid accelerated aging of core components and program operation failure. In case of automatic program disorder or abnormal alarm during operation, the staff shall cut off the power in time and stop the machine for inspection, and it is forbidden to force the machine to run with faults. Non-professional maintenance personnel are not allowed to disassemble the intelligent control system, servo drive components and laser source privately, otherwise the equipment warranty will be invalid.
6. After Sales Service
We provide comprehensive and targeted after-sales guarantee for this fully automatic fiber laser rust removal machine. The whole machine enjoys a one-year full warranty, covering core equipment such as fiber laser source, intelligent automatic control system, servo scanning mechanism and constant temperature cooling system. Consumable accessories such as protective lenses, filter elements and sealing rings are provided with permanent cost-price supply and free replacement guidance. Our professional intelligent equipment technical team provides 24-hour global online after-sales response, remotely solving program debugging, parameter modification, failure code analysis and automatic operation fault problems at any time. For customers who need assembly line matching and customized automatic programs, we provide free exclusive program secondary development and personalized function debugging services. We can arrange professional engineers to provide overseas on-site installation, equipment commissioning and one-to-one systematic training for enterprise employees, covering program setting, daily operation, fault judgment and routine maintenance skills. Each equipment is delivered with complete factory quality inspection certificate, production parameter report, multi-language operation manual and automatic program use guide. We maintain sufficient global spare parts inventory to realize fast cross-border logistics distribution of accessories, greatly shortening maintenance cycle. In addition, we provide long-term free system upgrade, technical consultation and regular equipment operation tracking services to ensure that the equipment maintains efficient and stable automatic working state for a long time and create continuous production benefits for customers.
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13138536413
No.128,Shangnan Eest Rd, BaoAn District , Shenzen ,Guangdong , China
