Composite Laser Welding Cleaning Machine Industrial Equipment Integrating Dual Cleaning Functions

A Composite Industrial Equipment Integrating Laser Welding And Laser Cleaning Functions

Laser Welding Cleaning Machine is a composite industrial equipment that integrates laser welding and laser cleaning functions.

1.Product Description: The laser welding and cleaning machine is a high-end composite industrial equipment integrating high-energy laser welding and precision laser cleaning functions. The equipment uses a high-performance fiber laser and achieves rapid switching between two process modes through a precision optical system and intelligent control system. Users can complete the entire "cleaning-welding" process on the same workstation according to their processing needs, making it particularly suitable for advanced manufacturing fields with high requirements for processing quality, efficiency, and environmental protection.

2.Product Applications: This equipment is widely used in manufacturing scenarios requiring precision connections and surface pretreatment, primarily in the following industries:

New Energy Industry: Welding of electrode (tab) parts for power batteries; surface cleaning before welding battery module connectors;

Automotive Manufacturing: Repair welding and cleaning of engine parts, sensors, and precision gears;

Aerospace: Repair welding and oxide layer cleaning of high-temperature components such as turbine blades and combustion chambers;

Precision Electronics: Hermetic welding and pre-welding cleaning of microelectronic components and sensor housings;

Molds and Tools: Wear repair welding and release layer cleaning of injection molds and die-casting molds;

Research Institutions: Research and development of new material joining processes and surface treatment technologies.

3.Product Advantages: Integrated Process, High Efficiency and Energy Saving: One machine replaces two traditional "cleaning machine + welding machine" units, saving on equipment investment, floor space, and energy consumption, and significantly shortening process turnaround time.

Improved Welding Quality: In-situ laser cleaning before welding thoroughly removes oil and oxide films, fundamentally reducing defects such as weld porosity, cracks, and incomplete welds, improving weld strength and consistency.

Extremely High Processing Precision: The laser beam can be focused to the micron level, enabling precision spot welding, seam welding, and selective cleaning (removing contaminants without damaging the substrate), meeting the needs of high-precision workpiece processing.

Green and Environmentally Friendly: The entire process requires no chemical cleaning agents, abrasives, or other consumables, resulting in no wastewater or waste residue discharge and low noise, making it the preferred solution for clean production.

Intelligent and Highly Adaptable: Compatible with automated production lines, it can easily link with robotic arms and workbenches to achieve automated "cleaning-welding" operations with complex trajectories.

4.Product Features: Utilizes high-frequency pulsed laser to remove surface contaminants through mechanisms such as evaporation, gas explosion, and vibration;

Efficiently removes rust, oxide layers, paint, coatings, oil stains, and particulate matter;

Features real-time cleaning effect monitoring (optional) and path programming capabilities.

5.Product Precautions: Safety First: A professional laser protective cover/cabinet must be provided. Operators must wear laser safety glasses with the specified wavelength. Direct viewing of the laser beam or reflected light without protection is strictly prohibited;

Environmental Requirements: The equipment must be placed in a clean, dry, vibration-free working environment to prevent dust contamination of the optical lenses. Ensure a stable power supply voltage and a necessary cooling system;

Standardized Operation: Operators must undergo rigorous training and be familiar with equipment performance, software operation, and safety procedures. Unauthorized personnel are strictly prohibited from adjusting laser parameters;

Material Compatibility: Before use, the laser absorption rate of the material to be processed must be confirmed. For highly reflective materials (such as copper, gold, and silver), process testing is required, or a dedicated laser should be selected;

Fire Prevention and Ventilation: Laser cleaning/welding may generate a small amount of smoke or metal vapor. The work area should be equipped with a fume hood and good ventilation facilities, and kept away from flammable and explosive materials;

Regular Maintenance: Regularly clean the optical lenses, check the optical path collimation, cooling water system, and fiber optic interfaces. Perform preventative maintenance according to the maintenance manual to ensure processing results and equipment lifespan.

6.After-sales service: Warranty Policy: The entire machine typically comes with a 12-18 month warranty (subject to the contract). Core components such as the laser may have a longer warranty period. Free repair or replacement is provided for malfunctions caused by quality issues within the warranty period;

Free Services: Equipment installation, commissioning, and on-site operation training are provided. Lifetime free remote telephone/online technical support is offered;

On-site Service: Free on-site troubleshooting is provided during the warranty period. Outside the warranty period, paid on-site repair and maintenance services are provided;

Spare Parts Supply: A long-term supply of easily damaged and critical spare parts such as optical lenses, protective lenses, and nozzles is guaranteed to ensure the normal operation of customer production;

Process Support: A basic material processing parameter library is provided to customers, and paid process development and optimization services can be provided based on new products and materials.