ⅠObjetivos gerais de controlo da qualidade
1• Alcançar uma taxa de qualificação de 100% das máquinas acabadas antes da entrega e evitar que equipamentos com riscos de qualidade ocultos deixem a fábrica.
2. Garantir o funcionamento estável do equipamento, parâmetros precisos do laser e desempenho padronizado de proteção de segurança.
4. Cumprir os requisitos técnicos do cliente e os padrões da indústria para realizar a aceitação única no local do cliente.
5Estabelecer um sistema completo de rastreabilidade para localizar rapidamente e encerrar problemas de qualidade após as vendas.
Ⅱ- Controle de qualidade de todo o processo na fabricação e produção
1. Check the model power wavelength and qualification certificate of core components such as laser generator optical fiber scanning galvanometer power module PLC control system and cooling system Inspect the dimensional and appearance quality of structural parts such as frame gun body and sheet metal Verify the insulation and protection level of electrical accessories such as cables switches and protective lenses Establish batch accounts for all materials and prohibit unqualified materials from warehousing and production.
2. Controle de Qualidade em Processo (IPQC)
In structural assembly control the verticality and levelness of frame assembly ensure no extrusion or bending of optical fiber wiring and conduct pressure maintaining leakage prevention test for cooling water circuit In electrical construction separate strong and weak current wiring with firm connection and reliable grounding fully test the emergency stop and laser interlock protection circuit Ensure accurate laser collimation and focusing in optical path assembly no scratches or stains on protective lenses and no stress damage in optical fiber installation.
3. Montagem final Produto semiacabado depuração Controle de qualidade
Debug and calibrate core parameters such as laser power pulse energy and scanning angle Detect the temperature control stability of the cooling system to avoid over temperature alarm Test touch screen operation mode switching and fault alarm functions Conduct full angle operation test of galvanometer and perform continuous power on aging of the whole machine for more than 8 hours without crash error report and abnormal temperature rise.
4Inspecção final do produto para expedição (FQC)
Review the overall laser parameters cleaning accuracy and working efficiency of the machine strictly inspect safety protection functions such as emergency stop key switch and laser warning Check the equipment appearance paint and shell without bumps and scratches with clear nameplate marks Count supporting accessories tools manuals and qualification certificates The machine can only be delivered after passing inspection and issuing a test report.
ⅢControle da qualidade da embalagem e do transporte
The equipment adopts professional moisture proof and shock proof packaging and precision parts such as laser gun and protective lenses are reinforced and protected separately Recheck the order model power configuration and quantity before delivery to ensure consistent goods and order information Select formal logistics remind light handling moisture proof and bump proof transportation and track the logistics status throughout the process.
Ⅳ- Instalação no local e controlo da qualidade da entrega para os clientes
Unpack and inspect goods with customers to confirm no transportation damage to equipment and accessories Standardize on site positioning wiring water circuit connection and grounding installation Test laser output parameters and rust paint removal cleaning effect on site and retest safety alarm and emergency stop functions Provide training on equipment operation daily maintenance and simple troubleshooting for operators Complete signature and closed loop delivery after acceptance without errors.
ⅤTraçabilidade da qualidade pós-venda e gestão de circuito fechado
Establish a full life cycle quality file of equipment and keep all records of production inspection debugging delivery and on site acceptance Respond quickly to customer quality problems within 24 hours accurately locate fault causes and make rectification Conduct regular quality reviews optimize production assembly inspection test and delivery processes and continuously improve the overall stability and quality of equipment.